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Equipos para pruebas de fugas y estabilidad destinados a diferentes aplicaciones

Resumen

Tipo:
Oferta Tecnológica
Referencia:
TODE20140812002
Publicado:
29/07/2015
Caducidad:
14/02/2016
Resumen:
Una empresa alemana de ingeniería mecánica ha desarrollado un know-how especial sobre pruebas de fugas en componentes que transportan fluidos dentro del sector de agua y gas. Los ciclos cortos, la visualización del banco de pruebas y el proceso automático garantizan que el procedimiento sea efectivo y seguro en los equipos. La tecnología ofrece otros aspectos innovadores: aplicación de diferentes métodos de prueba dependiendo de los requisitos del cliente (medición de caudal, aumento/disminución de presión, pruebas de presión de diferencia, pruebas de sobrepresión, etc.), diámetros nominales de hasta 600 milímetros, etc. Se buscan socios industriales e institutos de investigación con el fin de establecer acuerdos de cooperación técnica, comercialización o investigación.

Details

Tittle:
Leakage and stability testing machines of diverse applications
Summary:
A small German mechanical engineering company has developed a special know how of leakage testing of fluid-carrying parts in the field of gas and water. Short cycle times, the visualization of the test bench and an automatic procedure guarantee an effective quality-safe procedure of the leakage testing machines.

The company is looking for industrial partners and research institutes for commercial agreement and/or research and technical cooperation agreement or as licensees.
Description:
A small German mechanical engineering company has developed a special know how of leakage testing of fluid-carrying parts in the field of gas and water. There are a lot of leakage testing machines with different testing methods, a wide pressure area and a wide testing assortment with nominal diameters till 600 millimeters diameter.

Description of the basic functions of the test-bench up to 1200 bar for straight water fittings:
The testing machine is determined for the testing of straight water fittings regarding leakage and stability in accordance with DIN EN ISO 12266-1 - dimension range DN 15 up to DN 150. The required test pressure (water mixture) is about 1000 bar maximum for the stability testing and leakage of the housing. Two high-pressure pumps produce water pressure pursuant to the principle of pneumatic hydraulic pressure. The regulation of pneumatic pressure regulates the water pressure. The seat leakage requires an air pressure of 6 bar maximum. This pressure is taken directly from the compressed air. The testing water is transported from the water tank with a pump to the filling ban. Than the test item under vacuum is filled with water. This ensures that there is no air in the test item. Now the test pressure is generated. After filling, the test pressure is generated. The pressure decrease is analysed and signalised by a pressure sensor.

The entering of control parameters is realized customer-specific by the use of fixed programmed values up to type-specific audit database.

The company is looking for research departments for the further development, industrial partners in order to develop new product applications or with interest on technology transfer and licensees.
Commercial agreement and/or research or technical cooperation and license agreement are sought.
Advantages and Innovations:
Innovative aspects:
- Application of different testing methods depending on
customer requirements like flow measurement, pressure
increase/ decrease, difference pressure testing, vacuum-,
under- and overpressure testing
- Different testing methods like air, gas or water
- Wide testing assortment realizable: i.e. fittings for water and
gas, thermostat fittings, pipes, pipe flanges and connections,
ball valves, check valves, manifold, float ball
- Nominal diameters till 600 millimeters
- Testing temperature till 125 degrees
- Testing pressure till 1200 bar
Economic aspects:
- Short cycle times
- Effective quality-safe procedure with safety analysis
- No manual activities
- Low error rate of delivered products
Stage of Development:
Already on the market
IPs:
Secret know-how

Partner sought

Type and Role of Partner Sought:
- Type of potential partners:
- Manufacturer of industrial measurement and sensor technology
- Manufacturer of special purpose machines
- Research Institution
- Specialization: testing engineering of fittings
- Competences: experiences in the field of measurement
technology, automation of manufacturing processes and
regarding the technical approval of new products
Goal of the Partnership:
- Further development of the product
- Development of new applications

Client

Type and Size of Client:
Industry SME <= 10
Already Engaged in Trans-National Cooperation:
No
Languages Spoken:
English
German
Russian

Keywords

Technology Keywords:
02003001 Automatización de procesos
09001008 Otros ensayos no destructivos
09001009 Tecnología de sensores relacionada con la realización de medidas