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German company offers the production and research cooperation related to individualised face profiles or parts for ventilation masks according to customer specification

Resumen

Tipo:
Oferta Tecnológica
Referencia:
TODE20210504001
Publicado:
24/05/2021
Caducidad:
25/05/2022
Resumen:
German company experienced in the development of ventilation accessories offers manufacturing and/or research according parts for ventilation masks or individualised face profiles according to customer needs. Basis is their expertise in the development and production of single/ multi-component moulded parts and lattices(grids) made of silicone, plastic, and rubber. Partnership is envisaged in terms of a manufacturing or research cooperation agreement.

Details

Tittle:
German company offers the production and research cooperation related to individualised face profiles or parts for ventilation masks according to customer specification
Summary:
German company experienced in the development of ventilation accessories offers manufacturing and/or research according parts for ventilation masks or individualised face profiles according to customer needs. Basis is their expertise in the development and production of single/ multi-component moulded parts and lattices(grids) made of silicone, plastic, and rubber. Partnership is envisaged in terms of a manufacturing or research cooperation agreement.
Description:
The innovative company was founded in 1904 and is specialised in the development, design, tooling, and manufacture of moulded parts made of silicone and thermoplastic, which are used in medical technology, medical and hospital supplies. Its many years of experience in processing silicone rubber by injection moulding form the basis for the medical technology manufacturing sector. The experienced staff has further project experience in cooperation with universities, hospitals, and research institutes. Application areas of the medical technology products are surgery, intensive care, and dental medicine. In the clean room production, the production can be implemented and guaranteed according to DIN 13485 in compliance with the Medical Devices Act (MPG) (Class 1 sterile and Class 2 products according to MPG). The aim is to bring innovative products to the market which, in addition to their therapeutic effect, have a major medical benefit and improve the quality of life of patients. Establishing an intensive cooperation with customers is an essential part of the company´s philosophy.

In the field of ventilation technology, the company offers manufacturing of individualized face profiles as well as ventilation masks for the ventilation of premature infants and babies (nCPAP applicator). For example, the company has already produced "Ventilation accessories for the treatment of restrictive lung diseases and apnoea-bradycardia conditions in premature and new-born infants or babies" according to customer specification. In concrete, it has developed the coupling part to a respiratory support system for babies for the realization of a constant positive airway pressure at the suggestion of an University Hospital. The device is used in positive pressure breathing or CPAP (continuous positive airway pressure) for the treatment of restrictive lung diseases especially in premature and new-born babies or infants as well as apnoea-bradycardia conditions.

Customer benefit from the companies own development department, whose state-of-the-art equipment offer the following options:
- CAD-supported design and construction processing
- 3-D scanner
- Provision of draft and construction documents
- Online transfer of CAD data
- Exchange of information and data via email and the Internet
- Efficient production of samples and prototypes

The company further owns approvals for use in the food sector according to BfR (German Federal Institute for Risk Assessment) and proof of biocompatibility. The products also fulfil requirements specified in DVGW (German Association of Gas and Water) and meet the requirements for the German KTW (plastic-drinking water) approval, as part of the DVGW certificate.

Manufacuring agreement: The company offers its expertise and the manufacturing of further ventilation accessories similar to already produced parts according to specific customer needs.

Research cooperation agreement: The client is also interested in joint development in the frame of an EU funded project. If the product portfolio meets an existing or planned project proposal, they would be open for cooperation in this framework.

It further could be a partner according to research on further parts (e.g. related to specific material specification).
Advantages and Innovations:
The company offers to work cooperatively and creatively on product and process development to ensure excellent product quality and precise fit in the application. It further guarantees a timely delivery with 100% customer satisfaction.

Clean room production:
The clean room-zone concept currently covers the production of class 1 sterile and 2a products according to the medical products law.
There are two clean rooms: one is required with the machines outside and with a closed conveyor belt in the cleanroom. The advantage is that no contamination takes place when changing tools. The other cleanroom is required with all machines inside.

The production is carried out in clean room class 8 according to DIN ISO 14644 (class 100,000 according to US standard FS 209 E), partly in class 7 (10,000). Manufacturing takes place in a class D clean room and has expandable assembly and production areas.

Liquid silicone injection moulding:
The liquid silicone injection moulding machines operate in ranges from 250 to 3000 kN clamping force (clean room up to 400kN). It enables to produce moulded parts and grids that are used in sensitive areas such as medical technology and meets the highest standards.

Manufacture of lattice (grid) structures and single threads made of silicone:
The company operates with a plotter system to produce structured surfaces with an annual output of 10,000 square meters. The plotter is suitable for series production of up to three million pieces.
Stage of Development:
Already on the market
IPs:
Secret Know-how,Patent(s) applied for but not yet granted,Patents granted

Partner sought

Type and Role of Partner Sought:
Industrial partners from medical technology are sought who have interest in the offered solutions. Partners from University hospitals or research institutes are also welcomed to jointly develop new solutions for the medical sector.

Manufacturing Agreement:
The company offers the design and manufacture of products in compliance to customer specifications (e.g., ventilation accessories or further products made from rubber, plastic or silicone). In concrete, the company is looking for partners who want to bring out new products.

Thereby, it accompanies customer right from the start in the design phase of new and innovative products and guarantees a timely delivery with 100% customer satisfaction.

Research cooperation agreement:
The company offers its assistance in processing and the production of new solutions. Research support is offered in case the customer plans to try different materials.

Beside of this, partners who are interested to involve the company in an existing project proposal to realise the development in terms of an research cooperation agreement are welcome as well.

Client

Type and Size of Client:
Industry SME 11-49
Already Engaged in Trans-National Cooperation:
Si
Languages Spoken:
English
German

Keywords

Technology Keywords:
06001002 Investigaciones clínicas, ensayos
06001012 Investigaciones médicas
02002013 Moulding, injection moulding, sintering
06001021 Productos de un único uso y bienes de consumo
06001013 Tecnología médica / ingeniería biomédica