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Máquina mejorada para la producción de ápices de talón en el sector de fabricación de neumáticos

Resumen

Tipo:
Oferta Tecnológica
Referencia:
TONL20141103001
Publicado:
30/10/2015
Caducidad:
15/05/2016
Resumen:
Una empresa holandesa de ingeniería con amplia experiencia en desarrollo y producción de ápices y equipos para la industria de fabricación de neumáticos ha desarrollado un nuevo enfoque patentado de ensamblaje de ápices de talón que acelera el proceso de producción (15 productos por minuto). El proceso de unión del ápice y el talón ha sido simplificado y se traduce en una línea de producción totalmente automática. La empresa busca socios interesados en continuar con el desarrollo e implementar este enfoque en líneas de producción nuevas y existentes.

Details

Tittle:
Technology for improved bead-apex production machine for tyre manufacturing
Summary:
A Dutch engineering company has a long track record in the development and construction of bead winding and apexing equipment for the tire manufacturing industry. A new approach to the building of the bead apex assembly has resulted in new patents and a high speed production process of up to 15 products per minute. The Dutch company is seeking partners that are interested in joint further development of this new approach and implementation in existing or new production lines.
Description:
A Dutch engineering company with a long track record in machines for tyre production machines, has developed a new working method to produce a bead winding and adding the apex to it, resulting in a more constant and accurate product with higher production output per hour.
In current tyre production, changing to a different bead and apex size leads to difficulties to set up and maintain product dimensions during production changes. Besides the technical set-up of the machine, also special operator skills are required to start up the manufacturing process. Therefore the first products made upon change to a new product dimension are often of low quality and are regarded as loss to fine tune the process in the starting phase of the automated production line.
With the proposed new concept it is possible to reduce operator input and enable a dimension change on a first time right basis. The process of joining the bead with the apex has greatly been simplified to allow for a fully automated production line. In the new concept a repeated equal formed and homogeneous product can be obtained, making sure the apex is nicely formed in a wedge shape and has a good connection to the bead.
The new approach to the building of the bead apex assembly has also resulted in patents and a high speed production process of up to 15 products per minute.
The company is interested in meeting partners that can assist in translating this concept into new machines to be implemented in existing production lines for car / minibus tyres. The company is interested in collaboration under the framework of joint further development or commercial agreement with technical assistance.
Advantages and Innovations:
These features are met in the new machine concept:
- Suitable for all existing tire sizes for car and mini busses
- Capable of producing both the bead as the bead-apex assembly
- Up to 15 products per minute (normal 6 to 8 pcs/min)
- Able to be used for RIM sizes from 13 to 24 inches.
- Improved quality, accuracy and form / shape
- Easy to be operated, simplified mechanical process
- Fully automated,
- Excellent splice quality
Stage of Development:
Available for demonstration
IPs:
Patent(s) applied for but not yet granted,Other

Partner sought

Type and Role of Partner Sought:
The Dutch developer is interested in collaboration with manufacturing and constructing companies that are active in tire production machines, engineering of these machines and implementing production lines for automotive car tire production.
The company is interested in further joint development of the equipment, manufacturing and installation, fine tuning and maintenance on site. The Dutch company is interested in collaboration under the framework of joint development and/or a commercial agreement with technical assistance.

Client

Type and Size of Client:
Industry SME <= 10
Already Engaged in Trans-National Cooperation:
No
Languages Spoken:
Dutch
English
German

Keywords

Technology Keywords:
02007016 Caucho
02002005 Forming (rolling, forging, pressing, drawing)
02002013 Moulding, injection moulding, sintering
02002007 Técnicas de unión (remachado, atornillado, encolado)
02009004 Vehículos para transporte por carretera