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Máquina para fabricar piezas-T en los extremos de tuberías mediante un método de conexión lateral

Resumen

Tipo:
Oferta Tecnológica
Referencia:
TODE20140812001
Publicado:
29/07/2015
Caducidad:
14/02/2016
Resumen:
Una empresa alemana de ingeniería mecánica ha desarrollado una máquina para fabricar piezas-T destinada a la construcción de tuberías. Las piezas-T se fabrican mediante un proceso rentable, pueden tener diferentes diámetros en el rango de DN (de 10 a 54 milímetros) y fabricarse con diversos materiales. Toda la unidad ocupa un espacio mínimo y puede funcionar de forma totalmente automática si se requiere. Se buscan investigadores y socios industriales con el fin de establecer acuerdos de fabricación, investigación, cooperación técnica y licencia.

Details

Tittle:
Machine used for the manufacture of T-pieces from tailored pipe ends by a self-developed lateral collaring method
Summary:
A small German mechanical engineering company has developed a machine for the manufacture of T-pieces for pipeline construction. The T-pieces can be produced cost effectively and at various diameters in the range of DN 10 to 54 millimetres from different materials. The whole unit takes up a minimum of space and can be operated fully automatically if necessary.

Partners from research and industry for manufacturing, research and/or technical cooperation and license agreement are sought.
Description:
A small German mechanical engineering company has developed a machine used for the manufacture of T-pieces from tailored pipe ends by a self-developed lateral collaring method.

Pipes up to DN 54 1:1 and reduced can be lateral collared by default. Larger sizes are available on request.

In 5 steps parallel in time the cylindrical contour is integrated in the girthed area.
Manufacturing in 5 steps:
1. Insertion of a slotted hole in the pipe end for the forming tool
2. Realization of the 1. step of remodeling
3. Realization of the 2. step of remodeling
4. Realization of the 3. step of remodeling
5. Mechanic plan processing of the lateral collaring contour.
The pipe ends will be held during these steps in the chuck without any transformation. An efficient stored program control (SPS) is integrated in the machine. The operation of the machine takes place about a visualized surface of an industrial PC which is communicating with the stored program control. It is possible to load and change the geometric data and parameters of the work piece assortments. This allows adaptions of the pipe ends in case of changed tolerances. The machine can be operated in a two-machine-operation - step 1 (removal and insertion of the work piece) is automatable.

Important technical data of the lateral collaring machine:
- Power utility: 400V / 50Hz
- Installed power: about 38 kW
- Compressed air: at least 6 bar
- Measurements: L x W x H: 5700 x 3800 x 3000 millimeters
including control cabinet, operating and maintenance areas

Working area of the pipe ends:
- DN 10 until DN 54 (also larger possible)
- Length till appr. 200 millimeters
- Wall thickness max. 4 millimeters in case of large DN
- Material: carbon steel, stainless steel, brass, copper
The company is looking for partners from industry and research for research, technical cooperation and license agreements. Manufacturing agreements are possible as well.
Advantages and Innovations:
- Variable and rapid retrofitting in case of assortment change
results in an high production output
- Low operating costs due to low tooling costs
- Very low finish roughness of the inside wall of the T-piece,
therefore better flow properties
- Less joints in the pipeline construction, therefore cost savings
Stage of Development:
Already on the market
IPs:
Secret know-how

Partner sought

Type and Role of Partner Sought:
Type of partners:
1)
- Manufacturer of machines for pipeline construction
- Producing companies of components in the field of heating,
sanitary and installation
- Toll manufacturer for fitting trade
2)
-Research institutions

Tasks of the partner:
1)
- Cooperative development, testing and market launch of new,
specific or order-related applications.
2)
- Further development of the product
- Development of new applications

Client

Type and Size of Client:
Industry SME <= 10
Already Engaged in Trans-National Cooperation:
Si
Languages Spoken:
English
German
Russian

Keywords

Technology Keywords:
02002005 Conformado (enrollado, forjado, prensado, estirado)
02002010 Mecanizado (torneado, perforado, moldeado, fresado, cepillado, cortado)
02002009 Máquinas herramientas