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Separadores centrífugos con función de limpieza automática para procesamiento de leche


Oferta Tecnológica
Un centro tecnológico holandés ofrece separadores con función de limpieza automática para separación de nata, purificación de leche, separación de suero, clarificación de suero y estandarización de leche. Este equipo se utiliza para separar dos o más fases de diferente gravedad específica, en particular para clarificar dos líquidos que pueden contener sólidos suspendidos. Los costes de mantenimiento de este separador son bajos gracias a la calidad del proceso de producción y de los materiales. La tecnología se aplica en pequeñas y grandes lecherías. La empresa busca socios europeos con catálogos de productos complementarios y departamentos de servicios con el fin de establecer acuerdos comerciales con asistencia técnica.


Selfcleaning centrifuge separators for the processing of milk and dairy
A Dutch technology centre for sales and service of vertical disc stack separator is offering self cleaning separators for cream separation, milk cleaning, whey separation, whey clarification and milk standardization. The technology can be applied in small and large dairies. The company offers a commercial agreement with technical assistance to experienced partners with a complementary product portfolio and service department in various countries in Europe.
The Dutch company is, within a group of companies, responsible for the dairy sector in Europe, Russia and the CIS countries. The company obtained a major market share in the environmental sector with its decanter centrifuges and vertical disc stack separators in various industries such as food, chemicals, textile and paper industry as well as the public sector.

The extractors and centrifuges on offer vary in capacity from 1m3 up to 150m3. The systems are closed units: clean, odour tight and safe processing. High grade SS steel, is used such as AISI 1.4470 Duplex, AISI316 or AISI304 for all parts.

The main areas of dairy applications for the vertical self cleaning centrifuges are:
- cream separation
- milk cleaning
- whey separation
- whey clarification
- milk standardization

Principles of the separation system:
The separator is used for the separation of two or more phases of different specific gravity, in particular for the clarifying of 2 liquids in which suspended solids might be present.
All surfaces in contact with milk and cream are subjected to metal
removing process and thus a smooth surface is obtained. This
smooth surface prevents the formation of bacteria and enabless
more efficient cleaning (CIP). The feed zone of the bowl is specially designed to prevent milk from coagulation.

Self cleaning:
Self-cleaning separators enables the operation to be continuous. Milk is fed into the bowl of the separator softly. With the help of high centrifugal forces within the bowl solids are separated from milk through disc stack. Solids are collected in the solid holding space where they are discharged automatically out of the bowl within preset time intervals. Discharge mechanism can be adjusted very precisely in order to minimize the product losses. Intervals can be set from the PLC (Programmable Logic Controller).

General production features:
- Since its early days the main market has been the agricultural sector. This sector is characterised by seasonal demands, pushing maximum production, with no downtime allowed for maintenance. Breakdowns need to be avoided at all costs. Equipment had to be robust, reliable and easy to maintain. These features characterise the companies equipment today.
- Nowadays robotic manufacturing techniques are used for welding and machining. This enables consistent high quality and accuracy of fabrication.

The company is prepared to guarantee all in maintenance costs for only 6% of the total investment costs per year for a period of 5 years. The maintenance costs are so low due to the quality of the production process and materials. Furthermore, the company has a unique parts exchange program in operation. Customers who attend this program are able to change a scroll within 48 hours.

The end-users / customers are generally the following target groups:
- Dairy farmer´s cooperatives
- Dairies

Potential partners are most likely to be located within the following target groups:
- Consultants and engineering companies, both national and international;
- large contractors, active in the dairy field;
- small to medium contractor building local dairies for the industry;
- cooperatives.

The partner will be responsible for start-up, commissioning, service and client training for a specific region, therefore the Dutch company offers a commercial agreement with technical assistance.
Advantages and Innovations:
- The self cleaning centrifuge operates stand-alone and does not require to be operated by personnel
- Discharge mechanism can be adjusted very precisely in order to minimize the product losses.
- Fully automated control systems of separators can be easily integrated in the complete process lines.
- The company customizes its centrifuges according to the wishes of the client.
- Ongoing co-operation with the end users for the development of innovative products.

Stage of Development:
Already on the market
Secret Know-how

Partner sought

Type and Role of Partner Sought:
The Dutch company is offering commercial agreement to partners such as: consultants and engineering companies, large contractors (active in the dairy sector), small-, to medium contractor building local dairies for the industry, cooperatives.

The partner will be responsible for start-up, commissioning, service and client training for a specific region.


Type and Size of Client:
Industry SME 11-49
Already Engaged in Trans-National Cooperation:
Languages Spoken:


Technology Keywords:
07001001 Maquinaria agrícola / tecnología
08002003 Métodos de producción seguros
08001001 Tecnologías para bebidas