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Soluciones de corte de alta precisión que ahorran materiales para producción flexible

Resumen

Tipo:
Oferta Tecnológica
Referencia:
TODE20150910001
Publicado:
11/09/2015
Caducidad:
10/09/2016
Resumen:
Una empresa alemana de ingeniería mecánica especializada en sierras de cinta y sistemas de corte desarrolla y fabrica soluciones innovadoras de corte de alta precisión con ahorro de materiales para producción flexible. En estrecha cooperación con el cliente, la empresa desarrolla soluciones individuales adaptadas a necesidades y requisitos específicos. Sus máquinas se utilizan con éxito en diversos sectores, aunque la empresa está especialmente interesada en ampliar su actividad en el campo de materiales ligeros e industrias de aislamiento y aeroespacial. Se buscan socios en estos sectores con el fin de establecer acuerdos comerciales con asistencia técnica.

Details

Tittle:
High-precision and material-saving cutting solutions for flexible production
Summary:
The German mechanical engineering company is a specialist in band saws and cutting systems. The family-owned company develops and builds innovative and customized, high-precision and material-saving cutting solutions for flexible production. It is interested in further expanding its activities in the field of lightweight materials and in the insulation and aerospace industry in the coming years. It is looking for a commercial agreement with technical assistance.
Description:
The German mechanical engineering company is a specialist for band saws and cutting systems. The family business in fourth generation was established nearly 100 years ago. The company has been developing and manufacturing band saws for almost every materials and application for decades. It is a well-known manufacturer of high-quality band saws in Germany.

In addition the company develops and builds customized cutting systems, from vertical and horizontal band saws, contour cutters, circular saw technology up to band cutting systems for production line integration. These machines are successfully used in a wide variety of sectors. However, the company is very much interested in further expanding its activities in the field of lightweight materials and aerospace industry as well as in the insulation industry. It is therefore particularly looking for commercial agreements with technical assistance with companies from these sectors. The German company is targeting companies requiring solutions to cutting-related problems in the production process.

A few examples illustrate potential problems of clients and different solution approaches:

- automatic twisting system for the saw band makes sawing up and sawing down processes possible (particularly advantageous for high speed production lines)
- highly optimized cutting surfaces allow to eliminate additional process steps like grinding
- huge cutting widths of more than 2000 mm can be realized to reach higher productivity for both in-line but also off-line production.
- the sturdy mode of construction guarantees a high cutting capacity (this machine works within a narrow tolerance range and produces an optimum cutting quality)
- a height adjustment system enables the cutting height to be aligned with the workpiece.

After a problem analysis an individual solution according to the specific needs and requirements is developed in close cooperation with the customer. The machine is then manufactured and delivered to the client and is installed at the client´s premises. Technical assistance and after-sales service is provided. During the whole process the specialists and technicians of the company work in close contact with the customer and thereby practise a constructive partnership.
Advantages and Innovations:
The German company has long-term experience in the field of cutting technology with knowledge from a wide variety of sectors. With its high quality standards in development and production it is able to satisfy very special demands on cutting performance. It offers customized cutting systems with the following advantages:

- for a large variety of materials (e.g. high-resistance foams, plastic pipes, fibre composites like aramid or carbon fibre honeycomb blocks, mineral wool, polystyrene, sandwich elements, paper rolls, corrugated cardboard, etc.)
- high cutting precision (very precise guide and drive elements produce excellent cutting surfaces with very low tolerance down to few hundreds of a millimetre)
- significant saving of material (due to extremely thin saw blades less than 1mm)
- numerous cutting applications (cuts ranging from vertical, diagonal to horizontal, flexible cutting, contour cutting, angle cutting, mitre cutting, batch cutting)

Special features are highest flexibility and the ability to develop machines exactly according to the customer wishes. The product is not simply a band saw but a comprehensive manufacturing solution including automation equipment like loading and unloading or marking and packing of parts, software connections to ensure closed information chains, as well as a whole bunch of services around the production equipment.
Stage of Development:
Already on the market
IPs:
Secret know-how

Partner sought

Type and Role of Partner Sought:
The German company is looking for enterprises requiring special cutting solutions in their production process. It is particularly interested in expanding its activities in the field of lightweight materials and aerospace industry as well as in the insulation industry. It is therefore particularly looking for commercial agreements with technical assistance with companies from these sectors.

Client

Type and Size of Client:
Industry SME 11-49
Already Engaged in Trans-National Cooperation:
Si
Languages Spoken:
English
French
German
Greek
Russian
Serbian
Spanish
Turkish

Keywords

Technology Keywords:
02002010 Mecanizado (torneado, perforado, moldeado, fresado, cepillado, cortado)