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Tecnología de producción de vacunas para animales

Resumen

Tipo:
Oferta Tecnológica
Referencia:
TOLV20180214001
Publicado:
26/02/2018
Caducidad:
27/02/2019
Resumen:
Una empresa letona ofrece una tecnología de producción de vacunas para animales mediante el uso de biorreactores de 20, 100, 500 y 3.000 litros. La línea de biorreactores ofrecida es un proceso automático para la fabricación de productos biofarmacéuticos. Cada biorreactor está equipado con un sistema para garantizar los procesos automáticos de fermentación, limpieza, esterilización, calentamiento y refrigeración. Se trata de una tecnología sencilla y fácil de usar cuya principal ventaja es la reducción del riesgo de error del operario y la automatización de procesos. La empresa busca socios con el fin de establecer acuerdos comerciales con asistencia técnica.

Details

Tittle:
Technology for production of vaccines for animals
Summary:
A company from Latvia offers a technology for production of vaccines for animals using bioreactors. The offered bioreactor line is automated process for bio-pharmaceutical production. It is simple and easy to operate. Main advantage of the technology is that the operator mistake risk is minimised and the process is automated. The company offers commercial agreement with technical assistance.
Description:
Vaccination is proven as the most effective method to control and prevent the diseases and to facilitate the safe trade of live animals. Viral vaccine manufacturing processes present some specific constraints as compared to other biotech products linked to the cell substrate used and to the viral production.
Alternative solution to bioreactor is growing vaccine virus in roller bottles. Large-scale manufacturing process using roller bottles requires many operators and long operation times, while bioreactor line can be operated by one or two people.
Biotechnology in the classical sense is defined as an industrial production technique, where living organisms or their components carry out the production of the required material.
The company from Latvia dealing with designing and manufacturing of bioreactor lines offers technology for production of vaccines for animals, for example cats or dogs.
Company is offering manufacturing lines comprising bioreactors with the volumes of 20, 100, 500 and 3000 litres. Each bioreactor is equipped with a process stand for ensuring the automated fermentation, cleaning, sterilisation, heating and cooling processes. Each bioreactor container and process stand is equipped with pneumatic elements, mixer, circulation pump and peristaltic pumps. The bioreactors have in-built ¿¿ (potential of hydrogen specifying the acidity or basicity of an aqueous solution), ¿¿2 (partial pressure of oxygen), temperature, maximum liquid level, foam level and pressure sensors. All sensors and control elements are connected to a corresponding bioreactor control local system, where the local control is performed from a colour touch screen display.
Thus the local control of each particular bioreactor is regulated independently from other bioreactors. The central cascade control system (CCCS) ensured interconnection between different bioreactors and the CIP/SIP (Clean-in-Place / Sterilization-in-Place) system, as well as with the computerised SCADA (Supervisory control and data acquisition) system.
The CCCS controls the following processes in the selected bioreactors or pipelines: CIP cleaning, SIP sterilisation, nutrition media feed, biomass transfer from one bioreactor to another, and bioreactor emptying.
The company offers commercial agreement with technical assistance for installation of bioreactor line.
Advantages and Innovations:
The offered bioreactor line system is fully closed and includes the following key elements:
- Manufacturing lines comprising bioreactors with the volumes of 20, 100, 500 and 3000 litres;
- A system of connecting heat-insulated pipelines, the group of membrane valve that connect the referred bioreactors;
- Stationary CIP/SIP systems for automated cleaning and sterilization of the bioreactors and connecting pipelines;
- Nutrient medium preparation and transfer area;
- Mobile containers with junction points to the CIP/SIP systems.
All bioreactors and other technological equipment are connected with the heat-insulated pipelines and the group of aseptic membrane valves.
Stage of Development:
Already on the market
IPs:
Secret Know-how

Partner sought

Type and Role of Partner Sought:
Types of partner sought - companies or other institutions interested in technology for production of vaccines for animals.
Role of partner sought - installation of the system for production of vaccines for animals.

Client

Type and Size of Client:
Industry SME 11-49
Already Engaged in Trans-National Cooperation:
Si
Languages Spoken:
English
Latvian
Russian

Keywords

Technology Keywords:
06006012 Bioprocesos
06002008 Microbiología