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Valorización de productos y residuos de la industria alimentaria mediante el uso de insectos y producción de ingredientes para alimentación animal y fertilizantes

Resumen

Tipo:
Oferta Tecnológica
Referencia:
TOES20161118001
Publicado:
15/12/2016
Caducidad:
15/12/2017
Resumen:
Una empresa española de la industria alimentaria ofrece una solución integral para el tratamiento y recuperación de subproductos y residuos de la industria alimentaria mediante el uso de insectos. El objetivo es producir ingredientes para piensos y fertilizantes. El proceso de producción permite transformar productos de bajo valor añadido en materias primas útiles. La grasa y proteínas se emplean para alimentar pollos, cerdos, peces y mascotas. El chitosán es una materia prima de gran interés en la industria farmacéutica y el residuo de crecimiento de larvas es un excelente fertilizante orgánico. La empresa busca compañías de la industria alimentaria, productores de piensos y laboratorios del sector agroalimentario con el fin de establecer acuerdos de cooperación técnica y joint venture.

Details

Tittle:
Valorisation of products and waste from the food industry by using insects to produce ingredients for animal feed and fertiliser
Summary:
Spanish food company offers a comprehensive solution for the treatment and recovery of by-products and waste from the food industry by using insects with the aim of producing feed ingredients intended for animal feed and fertilizer. The company seeks food companies, producers of animal feed, agri-food laboratories, to reach commercial agreement with technical assistance and joint venture agreements.
Description:
Newly established Spanish company whose mission is to provide a comprehensive solution for the treatment and recovery of by-products and waste from the food industry by using insects.

This is a company focused on the implementation of By-products and Waste Treatment Units (BWTU) using insects for converting by-products and waste from the food industry in authorized ingredients for animal feed.

The production process can transform low value-added products in raw materials of interest. Fat and protein can be used in feeding chickens, pigs, aquaculture and pets, chitosan is a raw material of great interest to the pharmaceutical industry, and the residue of growth of the larva is an excellent organic fertilizer.

Insects require minimal water, nutrients, space and energy and their CO2 footprint is low. Their unique biology can be exploited as a key instrument in the Implementation of circulating bio economy for upgrading of low value to high value organic feeds, foods and non-food products.

Organic wastes from many sources (e.g., agriculture and aquaculture, food processing and handling, food and medical industry waste) may be used as insect rearing feed. For example, every year approximately 1.3 billion tonnes (1/3 of the world food production) is lost or wasted and could easily be recycled by insects.

Insects can be essential elements in reducing the burden that bio wastes and food production put on resources of nutrients and water, land use and climate.

The use of one type of waste or other depends on the availability of these and the desired product commercial destination. The "minimum" volume for the development of a commercially viable plant is about 100 tons / day.

Depending on customers and/or investors needs the company develops the phases of the project from pilot tests to the functional description of engineering for the implementation of the treatment unit and the final project management.

The develop of the By-products and Waste Treatment Units (BWTU) using insects for converting waste products and fishmeal Food Industry insect is carried out in four phases:

Phase 1: Feasibility Study
¥ Duration 2-3 months
¥ Qualitative and quantitative analysis of waste generated by the company
¥ Ability to conduct the study in collaboration with other industries

PHASE 2: Test Pilot
¥ Duration 4-6 months
¥ Determining ideal mix for growing insect
¥ Chemical analysis of waste generated by the company
¥ Nutritional analysis of the insect
¥ Chemical analysis fertilizer

PHASE 3: Feasibility Study
¥ Duration 4-6 months
¥ Determination of the functional specifications of the finished products
¥ Quantifying the volume of products: operational and commercial level
¥ Identification of the geographical location of the waste treatment unit based on volume and types of inputs generated by the company and within a radius of 50-60 Km

PHASE 4:
¥ Model A: Centralised
¥ Model B: Decentralised

The company is interested in establishing contact with food businesses to implement projects by-products and revaluation of waste they generate.

They are interested to contact manufacturers and marketers of feed for animal feed.

In addition, they are interested in contacting research centres to launch investigations related to the use of alternative protein sources in animal feed.

The company has developed a comprehensive solution for the treatment and recovery of by-products and waste from the food industry and offers it for acquisition, offering to support the transfer of the technology.
Advantages and Innovations:
Over the last 60 years, farmed cattle, chickens, pigs and fish have increasingly been fed on grains, soy and fishmeal.

Many of these feedstocks are high-quality sources of protein that could be used to feed humans, particularly in places where protein deficiency is common. Additionally, the use of fish as animal feed puts pressure on our ocean ecosystems.

Developing new sources of animal feed to meet the growing demand for animal protein is critical for taking the pressure off land use, and to reduce the overall land footprint of agriculture and impact on ocean ecosystems.

In 2014, 980 million tonnes of animal feed was produced, worth around $460 billion and increasing demand will surely lead to larger and larger volumes. Soymeal and fishmeal are the incumbent forms of feed, but each is arguably reaching limitations in current production, for example, 80% of the world´s soybeans are used to create feed, but cultivation requires very large amounts of land and water. It has been estimated that one hectare of land can produce one tonne of soy per year; the same area can produce over 100 tonnes of insect protein. Meanwhile, aquaculture consumes 10% of the world´s fish production as feed for other fish, as a commodity, fishmeal has been subject to significant Price volatility over the last 15-25 years, rising from $500 per tonne in the 1990s to over $2000 per tonne between 2012-14.

- Advantages:

- Transformation of low value-added products
- Feed ingredients at stable prices
- Minimization of by-products
- Minimization of environmental impact
- Minimizing management costs
- Maximum recovery of raw materials
- Maximum value generation
- Improved image with customers and suppliers
- Improved environmental image
- Improving the relationship with management
- Minimizes risk in decision making

Stage of Development:
Already on the market
IPs:
Secret Know-how

Partner sought

Type and Role of Partner Sought:
Type of companies with whom the company wishs to speak:
- Food industry
- Waste manager
- Producers / Marketers feed
- Agrifood Laboratories
- Testing Centers
- Technology providers

The main objective of the cooperative relations that can be developed between the different partners is to set up waste treatment units on a large scale.

They company is looking for a commercial agreement with technical assistance and joint venture agreement.

Client

Type and Size of Client:
Industry SME <= 10
Already Engaged in Trans-National Cooperation:
No
Languages Spoken:
English
Italian
Spanish

Keywords

Technology Keywords:
07001002 Ganadería / labranza
07003002 Pescado / pescaderías / tecnologías pesqueras
08001004 Procesado de alimentos
07002004 Silvicultura, bosques
07002001 Tecnologías forestales