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Tecnologías automáticas de fabricación de juegos de cables y tecnologías de inspección relacionadas para los faros traseros y delanteros de vehículos

Resumen

Tipo:
Demanda Tecnológica
Referencia:
TRKR20160119001
Publicado:
09/02/2016
Caducidad:
09/02/2017
Resumen:
Una empresa coreana busca tecnologías automáticas de fabricación e inspección de juegos de cables: ensayos de continuidad, electricidad y visuales de faros traseros y delanteros de vehículos. Parte del proceso es automático pero la mayoría de las actividades manuales deben sustituirse por tecnologías de automatización e inspección visual con el fin de aumentar la precisión y velocidad. La empresa busca un socio (compañía o instituto de investigación) interesado en establecer acuerdos de investigación y cooperación técnica.

Details

Tittle:
Request for automatic wiring harness manufacturing and related inspection technologies on rear and front light lamps of automotive.
Summary:
A Korean company is looking for automatic wiring harness manufacturing and related inspection technologies associated with continuity, electricity and visual tests on rear and front light lamps of automotive. Certain process is automatic but most manual works need to be replaced with automation and adaptable visual inspection to improve accuracy and speed. They are looking for a partner available for research cooperation and technical cooperation.
Description:
A Korean company is manufacturing wiring harness for automobile lamps. In order to improve accuracy and speed in their process and prepare producing complicated wiring harness for self-driving car etc., they request advanced technologies below.
There are 5 steps in process. Specific requests are:
1. Noncontact cutting with visual inspection:
In order to keep the cutting depth same without abrasion of cutter, they want noncontact cutting technology like laser with cycle time shorter than 1 second. After the noncontact cutting, nothing should be left on the core copper. Cleaning process also may need if necessary. To check the length of wire and residue etc., visual inspection is needed.
2. Inserting multiple wires into various waterproof grommets with visual inspection using automatic technology:
There is no automatic process technology on inserting multiple wires into multiple grommets. At present, they are depending on the manual works for complicated assembly so it often causes errors. In order to solve this problem, they need automatic technology on inserting wires into seals with visual inspection. This technology should include 2 aspects. Firstly it has to distinguish separate sized grommets. Secondly, it needs short changeover time for productivity.
3. Control technology on cable crimping with visual inspection:
When crimping terminals, it needs to keep the pressure and shape same. But they do this only based on manual works, so it causes errors. In order to raise productivity and reduce errors, visual camera inspection is highly recommended on every terminal.
4. Final continuity, electrical and visual tests
Before shipping, products should go through final continuity, electrical and visual inspections. Inspections should include intermittent test to find contact failure and has to be tested with at least 100HZ and over 400VDC. And the visual inspection program should be operated by the operator easily.
5. Manufacturing execution system
If there are some defective products, manufacturing execution system should be able to trace down the information of defective products, such as operator´s name, name of part, manufacturing date, inspection result etc. To do that, the result of each process connected to the network must be recorded in the server.

They are looking for a partner who provides advanced technologies mentioned above and does the research and technical cooperation together.
Technical Specification or Expertise Sought:
Non-contact wire cutting
- Cutting without contact like laser
- Available program for different wire cover materials.

Visual inspection
- Available program on all wiring harness parts, terminals, wires, connectors and grommets.
- Distinguishing different color cables for inserting process
- Auto focusing, optical zoom and lighting functions

Electric test
- Intermittent test based on the condition which is at least 100 HZ and over 400VDC.
- Program for different harness connection

Partner sought

Type and Role of Partner Sought:
- Type of partner sought : Company, Research institute
- Specific area of activity of the partner : automatic wiring harness manufacturing and related inspection technologies on rear and front light lamps of automotive.
- Task to be performed : Transfer automatic wiring harness manufacturing and inspection technologies or collaborate with each other for research cooperation.

Client

Type and Size of Client:
Industry SME 50-249
Already Engaged in Trans-National Cooperation:
No
Languages Spoken:
English