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Herramienta de IOT inteligente para gestión lean del suministro de materiales en plantas de producción

Resumen

Tipo:
Oferta Tecnológica
Referencia:
TOES20171016001
Publicado:
03/11/2017
Caducidad:
03/11/2018
Resumen:
Una empresa catalana ha desarrollado un sistema automático para gestionar el suministro de materiales. Esta plataforma ayuda al cliente a transformar sus procesos a lean y a mejorar la eficiencia de la cadena de suministro de materiales. La herramienta inteligente gestiona la fábrica en tiempo real para ofrecer una gestión automática de llamadas Kanban y las herramientas para analizar y aplicar la mejora a lean de los procesos de producción. La empresa busca un cliente industrial con el fin de establecer un acuerdo comercial con asistencia técnica.

Details

Tittle:
Smart IOT tool for Lean management of material supply in manufacturing plants
Summary:
A Catalan company has developed an automatic system for material supply management. This platform helps customers to make their work processes lean and improve the efficiency of the material supply chain.
This smart tool manage the factory in real-time to provide automatic management of Kanban calls and the tools to analyse and apply the improving to lean the production processes. They are looking for an industrial client interested in a commercial agreement with technical assistance.
Description:

Catalan company has developped a smart system for logistics based on Kanban calls.

The main functionalities of the system are:
· Automatic management of Kanban calls
· Wireless sensors with 5 years of battery autonomy
· Manual calls for material replacements using RFID or barcode readers
· Delivery and production tasks confirmation
· Tasks assignation algorithm depending on the carrier geolocation and the current workload
· Stock level reports
· Workload peak detection

System Overall Description:
· Information is transferred all over the plant through a secure protocol
· The server stores all the events as Big Data and manages the material supplies
· Smart sensors are installed in material locations to detect if a Kanban call needs to be triggered
· Sensors also detect the supply of the

Smart Sensors:
· Automatic detection of a box in a certain position of the ramp to call material and detect that material has been delivered
· Easy installation to allow the configuration of the stock security level
· Wireless with extended lifecycle of 5 years or 120.000 material calls
· Detection of container position to manage the automatic replacement

Integration with SAP and other ERPs:
· This system notifies to SAP to add material calls that are triggered so they can be managed for customers systems
· Production manager software may notify Kanban 4.0 for an automatic configuration of the production changes in a working station

this innovation will help to check and improve the cost structure:
· Lead time reduction: The automatic detection and the management of the most efficient call will reduce the response time of the service in more than 50%
· Stock level reduction: If the lead time is reduced the safety stock level can be reviewed and reduced in more than 40%
· Analytics for the logistic processes review

They are looking for industrial companies interested in increasing their production efficiency by managing the manufacturing process. They offer a comercial agrement with technical assistance in order to help the client in the set up of the system in his own plant.

Advantages and Innovations:

The benefits are:
· Response time reduction in more than 50%
· Intermediate inventory reduction in more than 40%
· Reduction of the production stoppage due to stock break in more than 25%
· Total reduction of the wrong supplies due to human factor
· The tool to analyse the whole material supply chain with graphics and KPIs

The innovation this system is the technology to manage the production plant automatically:
· Smart sensors are installed in material locations to detect if a Kanban call needs to be triggered and if the supply has been completed. This wireless sensors have 5 years of autonomy and can be installed in few seconds!
· Tasks assignation algorithm depending on the carrier geolocation and the current workload

Stage of Development:
Already on the market
IPs:
Secret Know-how,Design Rights

Partner sought

Type and Role of Partner Sought:
The catalan company is looking for an industrial company interested in applying lean concepts to his manufacturing plants, in order to increase his efficiency. the Catalan offers a commercial agreement with technical assistance to implement the tool.

Client

Type and Size of Client:
Industry SME <= 10
Already Engaged in Trans-National Cooperation:
No
Languages Spoken:
French
German
Italian
Spanish

Dissemination

Restrict dissemination to specific countries:
France, Germany, Italy, Spain

Keywords

Technology Keywords:
02003005 Information processing & Systems, Workflow
02003001 Process automation
02003002 Redes de plantas de fabricación